Description
https://www.zdmt-machine.com/qc11y-8×3200-hydraulic-guillotine-shear.html
Product Overview
The QC11Y-8X3200 Hydraulic Guillotine Shearing Machine, also designated as ZDG-832, is designed for industrial sheet metal cutting operations requiring a maximum cutting thickness of 8 mm and a maximum cutting length of 3,200 mm. Equipped with an Estun E21S controller, the machine provides backgauge positioning control to support efficient material alignment and consistent cutting operations.
The ZDG Series hydraulic guillotine shear features a welded steel frame, a guided blade movement system, and a hydraulic clamping arrangement. These components work together to support stable machine operation and accurate sheet metal processing. Its practical configuration makes it suitable for fabrication workshops, machinery manufacturers, metalworking facilities, and industrial production lines.
With a ball-supported worktable, protective guarding, and multi-edge cutting blades, the QC11Y-8X3200 is designed to accommodate routine sheet metal cutting tasks while supporting convenient material handling and blade service life.
Key Features of the QC11Y-8X3200
1. Welded Steel Frame Construction
The machine uses a welded steel structure designed to provide a rigid foundation for shearing operations. Stress-relief treatment can help reduce residual stresses associated with welding and support structural stability during service.
The frame design is intended to maintain alignment under normal operating loads and provide a stable platform for sheet metal cutting.
2. Three-Point Guided Blade Movement
The ZDG Series incorporates three guide trolleys to guide blade movement during the shearing process. This guided arrangement supports controlled blade travel and helps maintain cutting consistency.
Combined with proper machine adjustment and blade maintenance, the guiding system contributes to reliable processing performance across routine production tasks.
3. Estun E21S Backgauge Control
The QC11Y-8X3200 is equipped with an Estun E21S controller for backgauge movement and positioning. The system helps operators set the required sheet positioning distance, reducing repetitive manual adjustments during production.
Accurate backgauge positioning supports repeatable cutting dimensions and can improve workflow efficiency when processing multiple workpieces to the same specification.
4. Hydraulic Sheet Clamping
High-quality hold-down clamps secure the sheet metal before cutting. Proper clamping helps limit unwanted sheet movement during blade engagement, supporting dimensional consistency and stable processing.
Clamping performance depends on the material, sheet thickness, machine setup, and operating conditions.
5. Ball-Supported Worktable
The worktable incorporates ball supports to facilitate sheet movement across the loading area. By reducing sliding resistance between the sheet and worktable, this arrangement can make positioning large metal sheets easier and reduce the physical effort required from operators.
This feature is particularly useful when handling sheet materials that need to be repositioned for successive cuts.
6. Multi-Edge Cutting Blades
Both the upper and lower blades are designed with four usable cutting edges. When an edge becomes worn, the blade can be rotated to an unused edge in accordance with the manufacturer's maintenance instructions.
This design helps extend the usable service life of the blades and can reduce the frequency of blade replacement when properly maintained.
7. Protective Guarding
A protective fence is installed around the shearing area to help restrict access to hazardous operating zones while allowing operators to observe the material positioning area.
The guard arrangement forms part of the machine's safety provisions. Operators must follow the applicable operating procedures and verify that all required safety devices are correctly installed and functional.
Technical Specifications
QC11Y-8X3200 / ZDG-832
| Parameter | Specification |
|---|---|
| Machine Model | QC11Y-8X3200 |
| Alternative Model Designation | ZDG-832 |
| Machine Type | Hydraulic Guillotine Shearing Machine |
| Maximum Cutting Thickness | 8 mm |
| Maximum Cutting Length | 3,200 mm |
| Controller | Estun E21S |
| Control Function | Backgauge movement and positioning |
| Machine Series | ZDG Series |
| Cutting Blade Configuration | Four cutting edges on upper and lower blades |
| Worktable | Ball-supported sheet handling |
| Frame Construction | Welded steel structure |
Maximum cutting capacity depends on material properties, including tensile strength, as well as machine setup and operating conditions. Confirm the applicable capacity specifications with the manufacturer before processing materials outside the recommended range.
ZDG Series Hydraulic Guillotine Shear Specifications
The ZDG Series includes several configurations for different sheet thicknesses and cutting lengths.
| Parameter | 6×2500 | 6×3200 | 6×4000 | 8×2500 | 8×3200 | 12×3200 | 16×3200 |
|---|---|---|---|---|---|---|---|
| Cutting Thickness (mm) | 6 | 6 | 6 | 8 | 8 | 12 | 16 |
| Cutting Length (mm) | 2500 | 3200 | 4000 | 2500 | 3200 | 3200 | 3200 |
| Shear Angle (°) | 0.5–2 | 0.5–2 | 0.5–2 | 0.5–2 | 0.5–2 | 0.5–2.5 | 0.5–2 |
| Strokes (min⁻¹) | 10–25 | 10–25 | 10–25 | 10–25 | 10–25 | 6–20 | 5–15 |
| Column Distance (mm) | 2780 | 3480 | 4280 | 2780 | 3480 | 3545 | 3560 |
| Blade Length (mm) | 2600 | 3300 | 4100 | 2600 | 3300 | 3300 | 3300 |
| Backgauge Stroke (mm) | 20–600 | 20–600 | 20–600 | 20–600 | 20–600 | 20–800 | 20–800 |
| Main Motor Power (kW) | 7.5 | 7.5 | 7.5 | 11 | 11 | 18.5 | 18.5 |
| Dimensions (mm) | 3270×1860×2050 | 3820×1880×2100 | 3620×1900×2200 | 3270×1850×2100 | 3820×1900×2200 | 3950×2200×2300 | 3940×2500×2400 |
| Weight (kg) | 5000 | 6400 | 8500 | 5500 | 6500 | 11000 | 12600 |
The dimensions, weights, and performance figures above follow the supplied series specifications. Confirm the exact configuration and technical data for the selected model before ordering.
Optional Control Systems
Control system configurations may be available for different production requirements. Buyers who need functions beyond the standard Estun E21S setup should confirm the available controller options, supported functions, and compatibility with the selected machine model.
When requesting a quotation, specify the preferred controller and any required backgauge positioning or production workflow functions so the supplier can evaluate a suitable configuration.
Applications of Hydraulic Guillotine Shearing Machines
Hydraulic guillotine shears are used in various industries that require straight-line cutting of sheet metal and plate materials.
Machinery Manufacturing
The machine can process sheet metal components used in equipment housings, machine covers, structural panels, brackets, and other fabricated parts. Its backgauge control supports repeatable positioning for production batches.
Automotive Manufacturing
Suitable applications include selected automotive sheet metal components, fabrication parts, and supporting production processes. Material thickness and cutting requirements should be checked against the machine's rated capacity.
Shipbuilding and Metal Structures
Hydraulic shearing equipment can be used to prepare plate materials for structural components, panels, and fabrication work in shipbuilding and related metalworking operations.
Electrical Enclosures and Equipment Cabinets
The machine can cut sheet materials used in electrical cabinets, control panels, equipment enclosures, and industrial housings. Accurate positioning helps support consistent component dimensions during fabrication.
Metallurgical Processing and Architectural Decoration
The ZDG Series may be used for sheet preparation, stainless steel product fabrication, steel structure processing, and decorative metalwork where the material and cutting requirements are compatible with the machine specification.
Benefits for Sheet Metal Fabrication Workshops
Flexible cutting capacity: Multiple series configurations cover listed maximum cutting thicknesses from 6 mm to 16 mm, with cutting lengths of 2,500 mm to 4,000 mm depending on the model.
Repeatable positioning: The Estun E21S controller manages backgauge movement to support consistent material positioning.
Convenient sheet handling: Ball supports help reduce resistance when moving sheets across the worktable.
Practical blade maintenance: Four usable cutting edges on both upper and lower blades provide additional blade utilization opportunities.
Stable machine structure: The welded steel frame and guided blade movement system support routine industrial shearing operations.
Choice of machine configurations: Buyers can select a model according to material thickness, sheet dimensions, production requirements, and available workshop space.
Factors to Consider Before Purchasing
Selecting a hydraulic guillotine shear requires more than matching the maximum thickness and cutting length. Buyers should also consider:
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The type and mechanical properties of the materials to be processed
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Maximum sheet thickness and width required in daily production
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Cutting accuracy and repeatability requirements
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Backgauge travel and positioning needs
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Blade adjustment and replacement procedures
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Available workshop floor space and machine installation requirements
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Electrical supply and hydraulic maintenance requirements
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Required controller functions and optional equipment
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Operator protection and applicable local machinery safety requirements
Providing these details before ordering helps the manufacturer assess the appropriate machine configuration.
About the ZDG Series
The ZDG Series hydraulic guillotine shears are designed for industrial sheet metal cutting applications across a range of thickness and length requirements. The available configurations allow buyers to compare cutting capacity, stroke rate, motor power, machine dimensions, and weight when selecting equipment for their production facilities.
For applications requiring a cutting thickness of up to 8 mm and a cutting length of 3,200 mm, the QC11Y-8X3200 (ZDG-832) provides a defined configuration with Estun E21S backgauge control.
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